A Pallet-able Endeavor

November 2004

A refrigerated pallet that can be used on any kind of truck soon may boost profits for truck lines across the country. And for that you can thank Jackson-based truck company president Louis P. Saia III.

Saia and his St. Michael Motor Express are new to West Tennessee, but Saia has a long history in trucking—from his days as CEO of Louisiana-based Saia Trucking to his well-publicized legal battle with trucking industry giants for control of his cold storage and transport technology.

This technology—the Pallet Reefer—is a patented design for a self-contained pallet-shaped shipping unit that uses compressed CO2 to keep refrigerated items cold. (Reefer is shipping lingo for refrigerated.)

Saia says he is in talks with two national truck lines and a cool storage warehousing company to develop what could become, by his estimates, a business with $500 million to $1 billion in annual revenue.

“The unit opens up a whole new market” for the less-than-truckload carrier, Saia says. “It works seamlessly in a traditional trailer and allows cool shippers to utilize millions of truck schedules.”

The Pallet Reefer, which Saia has been developing for more than 10 years since he left his family’s truck line, is a separate business from St. Michael, his full truckload refrigerated carrier.

For several years, the Pallet Reefer business was stalled in litigation over control of the patent. Saia had been dealing with truck manufacturing giant Grumman Allied Industries to develop the device, but ultimately sued the company when the deal went sour. Saia eventually won the legal battle, along with two separate multi-million dollar settlements. His fight was featured in a September 2001 BusinessWeek article about small business owners who sue large corporations and win.

Before legal woes and business troubles got in the way, about 2,500 of the units were made and sold in the mid-1990s.

Dippin’ Dots had no trouble finding customers about that time, but it did have a problem shipping its product, says Steve Schiff, director of operations for the Paducah, Ky.-based frozen novelty maker.

“But then we began testing the Pallet Reefers in February of 1994 and it was a boon to our business, both in terms of freeing us up from having to make all of our own deliveries and enabling us to develop business in areas we previously hadn’t been able to look,” he says. “We were able to build up our business along established routes.”

While Saia continues to pursue his Pallet Reefer business, he is also enjoying success with his one-year-old trucking business in Jackson, which now employs about 80 drivers and 20 office employees.

St. Michael Motor Express began in October 2003 when Saia got a contract to haul frozen waffles and pizzas for Jackson’s Aurora Foods, now Pinnacle Foods. Since then, St. Michael has made a splash with its religious imagery and its bright yellow trucks.

A St. Michael billboard between Memphis and Jackson depicts an elaborate mural of the archangel Michael standing on the neck of the devil, surrounded by fire. In his hands are the scales of justice and a raised sword.

The imagery ties in with Saia’s devout Catholic faith. In fact, Saia’s business is located in Jackson largely because of a religious experience his wife had. Saia had started a truck line in Louisiana devoted to seafood shipping, but business dropped off following the Sept. 11, 2001, attacks and the general economic malaise of the time. As Saia’s wife, Cindy, prayed for help, she came across a Bible passage that said, in part, “splendor will come from the north.”

So Saia headed to Memphis—because of its reputation as a major distribution and logistics center—and knocked on a few doors. Disappointed, he drove to Jackson to talk with contacts he knew at Aurora Foods. Unknown to Saia, just that day Aurora officials had severed their trucking contract. Saia secured enough business to enable him to move the operation to Jackson.

“I called Cindy, and I was all excited,” Saia says. “I told her ‘Splendor comes from Jackson, Tenn.!’”

Seeing God’s hand at work in both his legal victories and in his successful move to Jackson, Saia views his work as a ministry.

“I don’t have a truck business; I have a ministry,” Saia says. “It’s not a terminal; it’s a chapel. Everybody gets a gift. Some are doctors. Some are teachers. I’m a trucker. This is how I bring glory to God's kingdon."

In The News

CARROLL COUNTY—The Carroll County Commission says a $10 hike in its wheel tax will help pay for much-needed road repair. The commission was set to pass the measure in October to provide additional funds for road maintenance supplies and gasoline for the county’s highway department. If the hike passes, county residents will pay $54 to renew their tags.

DYER COUNTY—Knowing an empty, ready-to-occupy building is an attractive asset for recruiting industry, the city of Dyersburg is planning to spend $1.7 million on a spec building in its brand new 250-acre industrial park. The city is partnering with Dyer County, TVA and the local utility and chamber of commerce to make the 100,000 square-foot building a reality. The concrete, tilt-up construction is expandable to 300,000 square feet. Final approval by the county commission awaits. If built, the structure will have high visibility from Interstate 155.

MADISON COUNTY—The Jackson Housing Authority wants to purchase privately owned apartment complex Bedford Crossings and renovate it for tenants of various income levels. The tornadoes of May 2003 destroyed 306 public housing units in Jackson. JHA has asked for $39 million in federal funds to both build new units, and create public units from existing apartments. JHA has received $10.9 million so far and says it may spend $4 million on Bedford Crossing. JHA residents at Bedford would be of mixed incomes—some would pay market rate, while others would be subsidized.

Jackson’s city jail closed for good in September as part of the city’s efforts to cut unneeded services. Only counties are required to have jails in Tennessee. Jackson police chief Rick Staples said the jail was useful, but that it was also a large risk and very costly. The county will see an annual increase of nearly 2,000 inmates in and out of its gates, and Sheriff David Woolfork has asked for an additional $400,000 to handle the increase.

Jackson’s minor league team is free to move without penalty following two years of $150,000-plus losses in operating costs, according to Jackson city officials. Team owners for the West Tenn Diamond Jaxx, however, say the club will stay for the 2005 season. Though the Jaxx would not comment, city officials from Mauldin, S.C., say they are pushing to snag the Jaxx for the 2006 season and are offering to build a new stadium for the Double-A Chicago Cubs affiliate. The S.C. city is eager to retain minor league ball following the expected departure of the nearby Greenville Braves franchise to Pearl, Miss.

The McAfee School of Business Administration at Union University has been ranked in the top 10 among the nation’s best Christian business schools by Business Reform magazine. The list appears in the September/October issue. In addition to the top 10 ranking, Union’s business program was listed third in a peer assessment by other business deans across the nation and fifth for degree and course offerings.

WEAKLEY COUNTY—Martin’s MTD Products is expanding and will add 310,000 square feet of distribution space and 30 employees by the first of 2005. The $9 million project for the maker of lawn and outdoor products is a lease agreement with Cox McCarver Partnership of Jackson. Part of the project will connect MTD manufacturing space with the distribution center using an over-the-street tunnel and conveyor system. The distribution center is for finished goods made in Martin and other MTD locations and will serve MTD customers globally. The project will use a $750,000 state grant for infrastructure work and job training. MTD Products is a leading maker worldwide of lawn and garden equipment, including Troy Bilt, Cub Cadet and White Outdoor.

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